Archive for the ‘TV / Set-Top’ Category

Inside a Samsung 8000 Series Smart TV

Thursday, April 12th, 2012
Samsung (UN55ES8000F) 8000 series TV – a good step forward in convergence

Home A/V networking reminds us of the wild west.  Chaotic, crazy, lots of money to be made and . . . well . . . confusing. But also the next great convergence battlefield (more on this later).

Networked receivers, digital boxes, smartphones, tablets, universal remotes, wireless routers, plus a baffling array of acronyms like HTPC, NAS, NMP, DLNA, UPnP, PVR, ATV, H.264, MP4, and an equally vast number of streaming content providers with different rules in different countries. All this adds up to provide an array of amazing choices (frustration?) for those brave enough to take on the task of building a really cool TV experience.

However, when you consider the TV experience, even the technically dedicated of us don’t always want to be forced to use a full keyboard and mouse just to watch TV. We also don’t want failure points, such as kids messing with the Wi-Fi network, just as we’re about to watch Bubba Watson hit it in the trees during the second playoff hole of The Masters tournament. Moreover, for the non-indoctrinated, TV isn’t  supposed to be a nice passive activity even when it includes nifty new capabilities.

And that is where Samsung’s flagship Smart TV is a solution. It combines the slick interface of a media player (like Apple TV) with motion and voice recognition to simplify access to the TV. It delivers the goods without the pain of set up. We took some time to test out the features (at right), and while there was an undoubted learning curve and a couple use cases that we found a little dubious, the overall capabilities and quality impressed us so much that it pained us to take the back off this $3000 set.

Samsung 8000 Smart TV
TV-Samsung 8000 Smart TV screen board-on-tv remote
TV-Samsung 8000 Smart TV Showing off
TV-Samsung 8000 Smart TV taking a pic

Taking the back off

But, to bring all this great capability to market requires a combination of silicon that one would traditionally expect to see in a TV with silicon required for computing, and with a camera thrown in to boot. At least they didn’t try work an accelerometer or gyroscope into a 55” TV because the use cases for that could be dangerous!

There is a strong ridged frame to keep it all together. You can see several layers that include clear plastic and a thin white sheet of plastic to (likely) diffuse the edge lighting. The LEDs are visible along the edge in this view as well.

First, a yellow board that has the critical high power elements, we’re not going to talk about that (sorry).

The main circuit board is housed in the aluminum structure. The I/Os run along the bottom and the image engine chip in the middle under all that thermal compound.

TV-Samsung 8000 Smart TV-Skeleton
TV-Samsung 8000 Smart TV screen layers
TV-Samsung 8000 Smart TV screen powersupply
TV-Samsung 8000 Smart TV screen board-on-tv

The Samsung 8000 series TV is chock-a-block with Samsung semiconductor technology

From memory to applications processors to imaging technology, Samsung has a lot of design wins and intellectual property in this TV. Since many of these are high cost devices in the $20 to $50 range, they are able to capture a lot of margin from each sale by being the downstream and upstream provider.

The main board features the SDP1106 which has DNIe markings on the package. DNIe (Digital Natural Imaging engine) is a brand that Samsung (lightly) uses  to promote its video capability. This is a large chip, measuring 8.86 mm x 8.94 mm across, and thermally “connected” to the back for heat dissipation. The top metal is shown at right, and for the lower metal and process details, you need to order a Functional Analysis Report.

The innovation doesn’t stop with the die’s layout because the SDP1106 also features the latest generation 32 nm high-k metal-gate technology from Samsung. This is only the second time we have seen this technology, with the other being the high volume Apple A5 processor.

Mainboard - 1
Samsung SDP1106
SDP1106 die photo
Samsung sdp1101

A second board features more of the TV capability and two more large chips from Samsung. First, the SDP1107 LCD timing controller (7.09 mm x 7.30 mm) and the SDP1111 Echo-FP DTV MCU/LED frame rate controller (7.4 mm x 8.23 mm). There is also 1 GB of Samsung DDR3 SDRAM; if this has to behave like a smartphone/tablet screen, you need the DRAM in there too!

main-board 2

Samsung SDP1107


samsung-memory

Other boards and interesting demonstrations of convergence

There is a component and board dedicated to the speakers that includes a Conexant CX20708 voice input processor for speech recognition. Despite the vertical integration seen on a lot of this TV, the image sensor is a back illuminated CMOS image sensor from OmniVision (die markings shown). And the Wi-FI module features the RALink 5572N Wi-Fi module.

speakers
speaker-board
speaker-board
Omnivision Image Sensor Die Marks

Frankly, a simple teardown article can’t do justice to the amount of technology that has found its way into such a sophisticated machine. This new technology may be a start in trying to turn better profits from the cut-throat consumer TV market, through a combination of higher value and (maybe) a share in the revenue from the streaming services that they enable out of the box.

Here is the list of some of the other silicon that we have catalogued:

Alpha & Omega AOZ1051PI Regulator
AOZ1360AI Power switch
Alpha Imaging Technology Corp. AIT8422F Image processor
Atmel Corporation ATMLH202 EEPROM
Broadcom BCM20705A1KWFBG Bluetooth
BCM20733A1KFB1G Bluetooth
Cirque SD806A Touch controllers
Conexant CX20708-21Z System-on-Chip (SoC)
Diodes Inc. AP1117Z Regulator
AP7173 Regulator
APX1117E-18 Voltage regulator
APX1117E-33 Voltage regulator
EON EN25F10-100GIP Serial flash memory
Fairchild FDD5N50U N-channel FET
Genesys GL852G USB controller
Infineon ICE2PCS06 Power factor controller
Intel 2811 Unclassified
Intersil, Inc. ISL24826IRZ Unclassified
Macronix MX25L6406EM2I-12G Serial flash memory
National Semiconductor VM19AG Unclassified
NXP Semiconductors BYC5X-600 Other
Ralink RT5572N WiFi SoC
Realtek RTL8201F Ethernet Transceiver
Rohm BD9329AEFJ Regulator
Samsung K4B1G1646G-BCH9 DDR3 SDRAM
K4B2G1646C-HCMA DDR3 SDRAM
KLM2G1HE3F-B001 Multichip package
SDP1101 SoC
SDP1104 Unclassified
SDP1106 SoC
SDP1107 SoC
SDP1111 SoC
SENX70 Unclassified
UN55ES8000F_Pri-Camera Camera module
SEMTECH RClamp0504FA Other
Sensitron Semi MBRF2080CTL Other
SDURF1030CT Power rectifier
Silicon Image Inc. Sil9587CNUC-3 Microprocessor
STMicroelectronics M24512RP EEPROM
Texas Instruments 09048 Unclassified
MAX3222ECDB RS232 driver/receiver
TAS5735 Unclassified
TPS54821 DC-DC converter
TPS65167A Power supply
TS3DS10224 MUX devices
Toshiba TC74VHC4052AFT Data converters/multiplexers/switches
TC74VHCV541FT Other
Unclassified 7512N Unclassified
9707A Unclassified
AJE Unclassified
SLC5012M Unclassified
Vishay Siliconix Si4435DY P-channel FET
Weltrend Semiconductor WT61P806 USB controller
Winbond W25Q16BVS1G Serial Flash
Wolfson WM8904G Audio CODEC






This TV is one of the leading edge devices in a new convergence war that, as it heats up, promises to be even more aggressive and litigious than the convergence war going on in the smart phone world today. With phones you had computers, phones, cameras, walkmans, and GPS systems all coming together. With the smart home you have computers, phones, cameras, TVs, DVDs, audio equipment, gaming, media content, and even lighting and HVAC systems potentially coming together. Each technology comes with its incumbent players, competitive landscapes, distribution channels, expertise, and rich patent portfolios. They all come together in devices that (unlike phones) are designed to be repairable, therefore, technically a little easier to investigate. It is going to make for another wild ride.

Reports available on Samsung DTV SoC devices in this Smart TV

Share

Teardown of the Motorola VIP2060 IPTV Set-Top Box

Tuesday, August 31st, 2010

In the manner in which many countries have structured their TV industry, the set-top box choice is made by the content provider and not the consumer. Yet with the combination of governments mandating the move to high definition and the increased bandwidth available for demand services, the electronics category is actually quite lucrative.

Market growth rate has been staggering in countries that have made the HDTV move, illustrated by the European Information Technology Observatory showing growth rates as high as 86% in some European countries.

The high volumes also ensure that the advanced logic devices incorporated in the electronics are built using the latest process technology, to reduce the cost-per-unit by packing more functionality onto individual chips, while also shrinking the die size and increasing the number of die per wafer. The system-on-chip (SoC) and signal processing heart of these devices represent some of the most advanced technology on the market, including 65 nm and 45 nm technology from leaders in the industry.

Yet because consumers don’t have the option to choose, they don’t pay that much attention to the features and performance of these devices, and the innovation goes unheralded. This teardown calls out the chip winners in one of the most feature rich devices on the market today.

Are you interested in hearing about out latest teardowns? Subscribe Now

Introducing the Teardown of the Motorola VIP2060 IPTV Set-Top Box

We chose this device by comparing the features of similar set-top boxes on the market and determined that this Japan-sourced device has some of the most advanced features available – in its context, it’s the equivalent of a 4G phone. Some of the capabilities:

  • Quad tuner to watch and record via IPTV, cable, terrestrial broadcast, and satellite services
  • Support for 1 Gbps broadband connections for fiber-to-the-home (FTTH) applications
  • Advanced media capabilities, including simultaneous recording, time-shifted viewing, delayed playback, and trick play DVR capabilities
  • Transcoding MPEG-2 & MPEG-4 AVC video
Motorola VIP2060 - Box Front thumb
Motorola VIP2060 - Box Back thumb
The Set-Top Box

The Motorola VIP2060 IPTV set-top box features a compact design in a modern white case. It is deployed to KDDI customers in Japan.

Motorola’s press image gives a nice view of the device.


Motorola VIP2060 - Inside thumb
Top Removed

With the top removed you see a typical layout of a motherboard, connectivity, a 500 GB hard drive, and an aluminum heat sink covering the video processor.


Motorola VIP2060 - Board Front thumb
(click image to enlarge)
Main Board – Front

This type of board layout has a very low cost of manufacturing since, unlike a phone, you are not required to manufacture boards with a high number of metal layers using specialized equipment. From here, we catalog the major design wins and a summary table is provided at the end of this teardown.

  • Broadcom BCM7405 high performance, high definition (HD) satellite, cable, and IP set-top box DVR SoC, integrated using a 65 nm technology
  • Broadcom BCM7043 HS//SD AVC/MPEG video/audio encoder and transcoder/transcaller/transrater. This enables the sharing of non-compatible video and audio content by transcoding (or matching) it to the proper format being used by the customer’s other devices. It is also fabbed in a 65 nm process
  • 9 X Micron MT47H64M16HR 1 Gb DDR2 (package mark D9JWV)
  • Texas Instruments TMS320 digital signal processor
  • Winbond W9812G2GB-6 128 Mb SDRAM

Motorola VIP2060 - Board Back thumb
Main Board – Back

Showing that this is a single-sided board.


Motorola VIP2060 - Fujitsu Microelectronics Decoder thumb
(click image to enlarge)
Micron has a Number of DDR2 SDRAM Chips

A bank of four (of nine) Micron 1 Gb DRAM memory chips used by the BCM7405, and the Fujitsu MB87L8500 HD TV decoder SoC

The BCM7043 has 5 Gb of memory with it – both good examples of the amount of data storage needed these days!


Motorola VIP2060 - Spansion thumb
(click image to enlarge)
Two Design Wins for Spansion
  • Spansion GL01GP11FFIR1 NOR flash
  • Spansion S29GL064N90TFI04 NOR flash

Motorola VIP2060 - NXP thumb
(click image to enlarge)
NXP Semiconductors

TDA6651AC3 5V mixer/oscillator and low noise PLL synthesizer for hybrid terrestrial tuner


Motorola VIP2060 - Toshiba thumb
(click image to enlarge)
Channel Decoder Board

The Toshiba TC90512XBG channel decoder


Motorola VIP2060 - DVD Drive thumbMotorola VIP2060 - LSI thumb
(click image to enlarge)
Hard Drive

The focus of this teardown is the main board technology, but for reference, the Seagate 500 GB hard drive features obviously identifiable design wins from LSI for the hard drive controller, a Samsung memory chip, and a Texas Instruments SH6964B VCM motor controller.


Summary of Key Devices
Alpha & Omega D417 P-channel enhancement mode field effect transistor
Texas Instruments PCM1803 Stereo ADC
Broadcom BCM7405DEKFEBA156 DVR SoC
Broadcom BCM7043MKFSBG HD/SD AVC/MPEG video/audio encoder and transcoder/transcaler/transrater
Citizen Electronics CHB-04H-14 Surface mountable sound generators
Fujitsu Microelectronics MB87L8500 HD TV decoder SoC
Fairchild Semiconductor PKLAV Octal buffer/line driver with 3-STATE outputs
Fairchild Semiconductor PKLAV Octal buffer/line driver with 3-STATE outputs
Fairchild Semiconductor YK1AA 4 Channel 2:1 video switch
Micron Semiconductor 9YG22 1 Gb DDR2 SDRAM actual part number is MT47H64M16HR
Micron Semiconductor 9YG22 1 Gb DDR2 SDRAM actual part number is MT47H64M16HR
Micron Semiconductor 9YG22 1 Gb DDR2 SDRAM actual part number is MT47H64M16HR
Micron Semiconductor 9YG22 1 Gb DDR2 SDRAM actual part number is MT47H64M16HR
Micron Semiconductor 9YG22 1 Gb DDR2 SDRAM actual part number is MT47H64M16HR
Micron Semiconductor 9YG22 1 Gb DDR2 SDRAM actual part number is MT47H64M16HR
Micron Semiconductor 9YG22 1 Gb DDR2 SDRAM actual part number is MT47H64M16HR
Micron Semiconductor 9YG22 1 Gb DDR2 SDRAM actual part number is MT47H64M16HR
Micron Semiconductor 9YG22 1 Gb DDR2 SDRAM actual part number is MT47H64M16HR
Monolithic Power Systems, Inc. MP2307DN 3 A, 23 V, 340 KHz synchronous rectified step-down converter
NXP Semiconductors TDA6651AC3 5 V mixer/oscillator and low noise PLL synthesizer for hybrid terrestrial tuner
Pulse HX1393NL LAN controller chip
Silicon Laboratories Si3063-FS Direct access arrangement interface
Spansion GL01GP11FFIR1 NOR flash
Spansion S29GL064N90TFI04 64 Mb NOR fLASH
Teridian 73S8024RN-1t Smart card interface
Texas Instruments 5150AM1 NTSC/PAL/SECAM video decoder quad flat package
Texas Instruments TPS51116 Memory voltage regulator
Texas Instruments PCM1803 Audio A/D converter with digital audio transmitter
Texas Instruments TMS 320D610A003ZDP Digital signal processor
Toshiba TC90512XBG Channel decoder IC
Winbond W9812G2GB-6 128 Mb SDRAM
Additional images – click to enlarge

Motorola VIP2060 - Board thumb Motorola VIP2060 - Broadcom thumb Motorola VIP2060 - Broadcom DVR thumb

Motorola VIP2060 - Pulse thumb Motorola VIP2060 - Texas Instruments thumb Motorola VIP2060 - Winbond thumb


Reports on technology found in the Motorola VIP2060

Broadcom BCM7405 Video/Audio SoC Functional Analysis

Texas Instruments TMS320 Digital Signal Processor Family Circuit and Process Analysis

Are you interested in hearing more about our latest teardowns? Subscribe Now
Share