The New iPad: A Closer Look Inside

March 16th, 2012

Launch day for the iPad 3 began very early as our team has been camped out at Best Buy in Ottawa since 3:30 am. We were first in line and our 4G unit made it back to the labs in no time at all. Yesterday we were lucky enough to be able to examine the high resolution images provided to us by our friends at iFixit via Melbourne, Australia. That opportunity allowed us to determine what was new and what was not. Our findings from that were that we have a whole lot of devices being recycled from the iPhone 4, iPhone 4S, and iPad 2.

5 Mp Back Illuminated CMOS Image Sensor

The 5 Mp CMOS image sensor is new to the 3rd gen iPad, but is it new to us? It is very likely that Apple has recycled the 5 Mp back illuminated CMOS image sensor from the iPhone 4. That unit was the Omnivision OV5650. The OV5650 is the second generation back illumination (BSI) technology from OmniVision.

(clarification added March 19, 2012 – this is second generation BSI-1 with noted improvements over the first BSI-1 sensor we analyzed. It does not have the full feature-set consistent with BSI-2 and OmniVision does not market it as such)

This 5 Mp camera features 1.75 µm pixels, and is designed to deliver DSC quality in a mobile phone application. The sensor supports 720p HD video at 60 fps and 1080p at 30 fps. Apple specifications for the new iPad also tout the same specification. So the analysis we have just completed . . . drum roll please . . . says that the 5 Mp back illuminated CMOS image sensor in the new iPad is the same, it is the Omnivision OV5650 (die markings OV290BF). Yet again, Apple is recycling as many devices as they can to produce this new iPad. This is a very smart technique that keeps their costs and technological risks low. Apple would have placed large orders for this camera to build the iPhone 4 and now again for the new iPad, so hopefully they are leveraging these volumes to get a low unit price per camera.

Chipworks conducted a full analysis of the OV5650 when it first appeared in the iPhone 4. We have an Imager Process Review as well as die photos on this device in the Chipworks Store.




Secondary Image Sensor

The secondary CMOS image sensor inside the new iPad is also a design win for Omnivision. This camera, the OV297AA, is a 0.3 Mp, 3.0 µm pixel pitch CMOS image sensor. Chipworks has seen this on the iPod Nano and the iPad 2.


A5X

The A5X in the new iPad was a bit of a surprise to us in that in previous iProducts using the A5 and A4 processors, that processor was configured in a package-on-package (PoP) assembly, whereby the LP DDR2 SDRAM sat on top of the A processor. In the new iPad, the A5X sits on one side of the motherboard and the twin Samsung LP DDR2 SDRAm (qty 2) sat on the other side of the motherboard. Of note is the recurring theme of Apple dual sourcing DRAM. The unit iFixit purchased in Australia utilized Elpida LP DDR2 and our unit utlized Samsung LP DDR2.

The A5X part number is APL5498 and the die markings repeat that same number as well. The balance of die markings indicate Samsung being the foundry for this processor (we really did not expect to see TSMC making the A5X, but one never knows). The A5x die measures 12.82  mm x 12.71  mm for an area of 162.94 mm². Compared to the A5 which measures 10.01 mm x 11.92 mm for an area of 119.32 mm². That is an increase in the die area by 36.5%! A fairly large increase to accommodate the dual-core CPUs  and quad-core graphics processor.  This indicates that Apple stuck with Samsungs’ low power 45 nm CMOS process. Our cross section is in progress now, so we’ll know soon enough when we can measure the contacted gate pitch.





Update:

We have confirmed that the A5X is indeed manufactured on Samsungs 45 nm LP CMOS Process. The measurements have been made and it’s in the bag. We show you here a general structure of the A5X.

Here is a more complete BoM table:

Component Manufacturer Item# Device Type
Apple 338S0987 (Cirrus Logic) Audio Codec
343S0561-A1 (Dialog Semi) PMIC
APL5498 (A5X) Dual Core CPU & Quad Core GPU
MD366C/A_Sec-Camera Omnivision OV5650
MD366C/A-Pri-Camera Omnivision OV297AA
Asahi Kasei AK8975 Electronic Compass
AVAGO ACPM-5904 Power Amplifiers
ACPM-5917 Power Amplifiers
ACPM-7792 Power Amplifiers
Broadcom BCM4330XKUBG WiFi SoC
BCM5973A1KUFBG Microcontrollers
BCM5974CKFBGH Touch Controllers
Fairchild FDMC6676BZ N-Channel FET
FDMC6683 MOSFET
Intel 7990 Unclassified
Micron Technology MT29F1G08ABBDAMD-IT 1 Gb SLC NAND Flash
Murata PFBA Likely antenna diversity switch
SWUA Likely antenna switch
SPM Likely antenna switch
Parade Technologies, Inc. DP635 LCD Driver
Qualcomm MDM9600 LTE Processor
PM8028 Power Management IC
RTR8600 Multi band Transciever
Samsung K3P34E400E-XGC1 DDR2 SDRAM
Skyworks SKY77468-16 Front End Module(PA+Duplexer)
SKY77469-16 Front End Module(PA+Duplexer)
SKY65513 (pkgmrk .1 13) 2.5 GHz WLAN Switch LNA
SKY65404 (pkgmak .4 31) 5 GHz WLAN Switch LNA
STMicroelectronics L3G4200D Gyroscope Sensor
33DH Accelerometer
M24C16 EEPROM
Texas Instruments 1BED8N Unclassified
1CLWI Unclassified
CD3240B0 Other Power Controllers and Drivers
QVP Power Management IC
TPS62260DRVR DC-DC Converter
Toshiba THGVX1G7D2GLA08 16 GB MLC NAND Flash
Triquint Semiconductor TQM7M5013 GSM/GPRS
Unclassified 1C15 Unclassified
BG_DL Unclassified
K4 Unclassified
QRD01 Unclassified
T7380 Unclassified
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First Look Inside the New iPad

March 15th, 2012

The iPad 3, sorry the new iPad, is out already in Australia, and we are keen to look inside the technology that powers the undisputed tablet market leader.

We are working on this teardown collaboratively with our friends over at iFixit, who have sent their co-founder to Australia for the midnight launch of the new iPad. Their early look at the new iPad will allow us here at Chipworks to understand what devices Apple has recycled from previous “iProducts” and what devices are new and need to get into our labs first for deprocessing so we can identify the manufacturer. The obvious priorities for us will be the A5X dual core processor, the LTE chip, and the 5 Mp CMOS image sensor. Tomorrow morning, the iPad launches here in Canada. Therefore, we will have our own units that will be put straight into the lab so we can get inside the technology of the new iPad. (New iPad teardown images courtesy of iFixit.)

Recycled and New Silicon on the New iPad

Most everything we are observing today is recycled silicon from either an iPhone 4, iPhone 4S, or iPad 2. Package markings, logo placements, and package sizes are telling us quite a bit here. Apple is sticking with the philosophy of tried and true and potentially low cost. The only real new devices we have seen so far are the A5X and the yet to be identified 5 Mp CMOS image sensor.

New iPad Circuit Board

New iPad Circuit Board – Reverse Side

WiFi SoC

Working across the front side of the mother board from left to right, we see the WiFi SoC being used is the BCM4330. The BCM4330 has been observed before in many smartphones in the second half of 2011, and looks to be another huge winner for Broadcom. (Click here for free die photo of the Broadcom BCM4330)



SDRAM

To the right, we have two Elpida low power DDR2, combining to give us 1 Gbyte of SDRAM. This part number is not so new to us. We need to take a look at the die markings to determine the process generation. The package markings indicate it was packaged at the very end of 2011, so we may have a new device.

Audio Codec

Based upon the package markings and the pin 1 identifier, this device is the Cirrus Logic audio codec. Cirrus Logic has been in Apple products for a very long time. It is no surprise to see them again. It appears to be the same Cirrus Logic audio codec used in the iPhone 4S, the 33S0987.




LTE

The LTE function is new for Apple, but LTE chipsets have been deployed elsewhere, and Apple has gone with chipsets that have been used in other devices. The LTE solution is the Qualcomm MDM9600 Gobi LTE processor, together with the RTR8600 multiband RF transceiver for LTE. Part of the RF section is the RF power management. This function is being served by the Qualcomm PM8028. On the right hand side of the board, we see a new Toshiba device (package marks: Toshiba logo, CHINA, YOAOOO11419KA) which is a memory MCP from Toshiba that is used in conjunction with the LTE processor. We have observed Toshiba MCPs in Motorola 4G LTE phones throughout 2011 and into 2012.

The entire RF front end, LTE, and all of the other bands are made up of devices from Skyworks, TriQuint, Avago, and Murata, to name a few. The radios are complex, with a lot of devices and switches. We will be looking at this more closely in the next few days.

Toshiba memory MCP for LTE processor (package marks: Toshiba logo, CHINA, YOAOOO11419KA)Qualcomm MDM9600
RTR8600 multiband RF transceiver
QualcommPM8028
Power Management

On the back side of the motherboard, we see the power management IC which looks nearly identical to what we have observed in the iPad 2 (Apple 343S0542-A2), thus making this a Dialog Semiconductor PMIC, and maybe even carries a female name beginning with the letter “A.” Theses PMICs, if you have not been following, have all been named (die markings are women’s names beginning with A: Ashley, Angelina, Alison, etc.). Care to guess what this one will be called?


PMIC from iPad 3
PMIC from iPad 2

Watch this space, once our iPad arrives in-house, we will depot and look at the silicon inside some of the newer devices over the next few days.

I want to thank Miro and Luke at iFixit for their continued commitment to keep looking inside technology!

Reports on related technology:

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Inside the Pantech Element tablet

February 24th, 2012

Have your cake and eat it too

The Pantech Element is a 4G LTE tablet featuring the Android 3.2 Honeycomb operating system and a waterproof design (a new tablet trend we also saw at CES 2012).

AT&T also introduced this tablet purchased together with a Pantech Burst smartphone for $250 (with contract). Really a great bundle deal when looking at the specs for this tablet. What is inside compares favorably with the market leaders when considering price. Along with a 1.5 GHz Qualcomm S3 Snapdragon CPU, this device also features Vivid HD 1024×768 resolution (160 ppi) on an 8” screen, 1 GB of RAM and 16 GB built-in storage, 5 MP rear-facing camera with flash, and a 2 MP front-facing camera. The Pantech Element also supports an impressive number of video formats, including H.263, H.264 AVC, MPEG-4, VP8, VC-1 (WMV), and DivX®/XviD®.

Considering the relatively low price cost of this tablet, we were impressed by the Element’s list of features, and thought there would be only small compromises on specs for the price. When diving down to the silicon level of this tablet, we were interested to see the silicon inside and compare the tablet’s chips to those of more expensive devices already on the market.




Qualcomm Snapdragon S3 dual-core mobile processor (APQ8060)

The  APQ8060 applications processor is the third generation Snapdragon mobile processor by Qualcomm. This device includes the industry’s first asynchronous SMP dual-core CPU design, delivering superior performance and power optimization for  high-tier mobile devices, particularly for mobile entertainment and gaming devices. A key device inside this chip is the HG11-VN530. We have seen this inside the Qualcomm MSM8660, so this die serves more than one product line. Between the APQ8060 and the MSM8660, we have seen this die  cataloged in over 35 products including recently the Pantech P9070, Pantech P4100, and HP Tab HSTNH-129C.

Package markings on this device include: Qualcomm logo/APQ8060/1AA/BCV117.0/C114601. (apologies for the image, but we cracked this one during depot).





Other Qualcomm devices

Along with the Snapdragon S3 applications processor, Qualcomm was a big winner with its chipset in the Element tablet, including:

  • The Qualcomm MDM9200 wireless device. The MDM9200 is the industry’s first integrated multimode, single chip 3G/LTE solution and supports both FDD and TDD modes of Category 3 LTE. Package markings on this device include: Qualcomm logo/ MDM9200/AAR416.0/E1146002.
  • The Qualcomm QTR8615 device. The QTR8615 is an RF subsystem with integrated Bluetooth and FM radio UMTS/DOrB LTE RF+codec. Package markings on the QTR8615 include: QTR8615L/ACT316.0/C51460A7.
  • The Qualcomm WCN2243 Bluetooth device. The WCN2243 is an FM/Bluetooth SoC found in the Pantech Element, which supports Bluetooth® 2.1+EDR technology. Package  markings on the device include: WCN2243/PAR980G3/C116005.
  • The Qualcomm PM8028 power management IC, PM8901 power management IC, and PM8058 power management IC were also found in the Element.

But they aren’t done yet…




…enter the Atheros AR6003 WiFi SoC

The Atheros AR6003 is the third generation Wi-Fi chip on the Atheros ROCm (radio-on-chip for mobile) platform. The AR6003 is the most power efficient 802.11a/b/g/n WLAN implementation for mobile and embedded applications, and features the smallest WLAN footprint for design flexibility (qca.qualcomm.com).

For a free high resolution top metal die photo on this part, please visit the Chipworks Report Store




Delivering the goods to the touch screen

The high brightness LED driver is the Texas Instruments TPS61165DRV. Click the link, because we’ve delayered it, and are offering a free metal 1 die photo in our Report Store.

It features a 40-V integrated FET, and is a boost converter for driving LEDs in series. It is targeted at LED lighting and WLED backlighting for medium form factor displays. Package markings on the device include: CCQ/IB1/A5Y5.

Also found inside the tablet is the Atmel MXT768E touch screen controller. For new readers to our blog, Atmel is far and away the leader in this space in terms of design wins. From what we have seen, they are also the innovation leader. Being in first place is good.

Atmel touts the part as the industry’s first 32 bit single chip capacitive touch screen controller for tablets up to 12 inches, with support for unlimited touch sensing on 768 channels.

Package markings on this device include: Atmel logo/MXT768E/CU 1R1/1134G TW/D5R7R.A.

Notably, the die is the exact same as the MXT540E that delivers different specs.





MEMS devices

The InvenSense MPU3050 three-axis gyroscope sensor was another device  found inside the Pantech Element. This device was also found in the Asus eeePad Transformer. Package markings on the device include: INVENSENSE/MPU-3050/D1V179-K1/EI 1140 K. For fun, we thought we would show you (at right) what a MEMS device looks like with the cap still intact.  MEMS gyroscopes are hermetically sealed, and their functionality depends on vibration of a proof mass in a controlled low pressure environment.

The Bosch BMA220 accelerometer was another MEMS device found inside the tablet. In contrast to the gyroscope, we’re taking you inside further. The BMA220 is an ultra small triaxial, low-g acceleration sensor with digital interfaces, aiming for low power consumer market applications. Package markings on this device include: 1PP/8A.





Overall, many impressive and efficient devices were found inside the Pantech Element, including lots of silicon from Qualcomm and Texas Instruments. Considering  the Element’s price, we expect that this first tablet by Pantech will make a splash in the tablet market (and not just because it is waterproof).

Reports on related technology:

Other devices catalogued

Other devices catalogued in this teardown include:

Manufacturer Part Number Device Type
Avago ACPM-7251 RF PA and detectors
Avago ACPM-5502 Power amplifier
Avago ACPM-5017 Power amplifier
Maxim MAX17043 Li-ion management
Samsung KMKYL000VM-B603 Multichip package
Skyworks SKY77703-3 Power amplifier
Texas Instruments DRV8662 Power controller
Texas Instruments MSP430F2112IR Microcontroller
Texas Instruments TPD12S015 HDMI interface
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Inside the ASUS AMD 7970 graphics card – TSMC 28 nm!

February 2nd, 2012
The latest beast in the graphics card industry Tearing down a graphics card is not our normal ballywag because images of the board are often available on any number of popular review sites like Tom’s Hardware and AnandTech. In this case, after spending some time looking at the card, we determined that there are some impressive silicon stories that would interest our readers in the semiconductor and electronics space.

For those more casually interested in teardowns, first a bit of back story on graphics cards. If you don’t pay much attention to this type of technology, these things are typically used by high-end gamers who consider speed and quality to be a visceral and competitive advantage when gaming. They take glory in the fact that they can now play games like Metro 2033 at 85 frames-per-second (fps) when before they were limited to 78 fps. By way of comparison, many games on a PlayStation 3 have “de-tuned” graphics quality which are locked to 30 fps.

If you have been gaming on an iPad2, then this world, where products come packaged in a box featuring a picture of some kind of death knight mounted on a horse against a background of orange lightning bolts, might be weird and scary. There is no “less is more” mentality among the hard core.  But the innovation is interesting too – so read on.

Asus 7960 Graphics Card Teardown / Review

Asus 7960 Graphics Card Teardown / Review
Asus 7960 Graphics Card Teardown / Review
Asus 7960 Graphics Card Teardown / Review

The silicon story We’re going to skip over the story about the huge power requirements and the need for advanced cooling and get to the silicon story, where we will touch a bit on the massive processing capabilities in this latest AMD 7970 chip. But first, some of the design wins, starting with some of the peripheral chips cataloged:

Silicon Laboratories SL16010DC clock generator

CHiL Semiconductor power management controller

Fairchild NC7SZ74K8X MOSFET

Fairchild FDMC8200 N-channel FET

OnSemiconductor MC74VHCT125H MOSFET

Coiltronics 1007R3-R15 inductors (6)

Teardown of the Asus 7970
Teardown of the Asus 7970 showing other chips
Teardown of the Asus 7970 showing other chips

The silicon story (cont.)OnSemiconductor MC78M05CDTG voltage regulator

Programmable Microelectronics Corp Pm25LD010 serial flash memory

Teardown of the Asus 7970 showing other chips
Teardown of the Asus 7970 showing other chips
Teardown of the Asus 7970 showing other chips

The Hynix DRAM The core functionality is in the memory and processor. Surrounding the graphics chip are 12 256 MB GDDR5 chips, for a total of 3 GB graphics RAM memory. The part number is the Hynix H5GQ2H24MFR GDDR5, which is a 2 Gb device rated at 6 GBps at 1.6 V. Twelve of them are used to give a 384 bit memory bus and memory bandwidth of 264 GB/s. The x-ray shows that they are single die 2 Gb chips, as opposed to 2 x 1 Gb, which would have been common a few months ago.

At the right we are showing the full die. Die size indicates that it is fabbed in Hynix’ 44-nm process, and it has the usual square block-layout format and double row of bond pads typical of a graphics DRAM, to give the higher data rates. If you are a DRAM manufacturer then you may want the full resolution version available for free here in the Chipworks Store (but you do need to go through a check out process).

Data rates are critical in a graphics board like this, so we have also shown a board image adjusted to show the tracks between the Radeon GPU and the memory chips; you can see the various routes laid out to keep the parasitic values equivalent for each separate chip so that they perform equally.

Hynix DRAM in 7970
Hynix DRAM in 7970
Hynix 44nm DRAM H5GQ2H24MFR-R0C Die Photo
Teardown of the Asus 7970 showing Elpida DRAM

The AMD Radeon 7970  The AMD Radeon 7970 (Tahiti) is a flagship device by AMD because it is the first commercially available graphics processor fabricated at 28 nm by TSMC. At the right, we are showing the top metal (not too much to see there) and a polysilicon die photo, where you can make out the digital and analog blocks. For the higher resolution required  to do layout analysis, you will need to visit the Chipworks Store and order the 35 MB version.

Using the latest 28 nm technology lets AMD squeeze 2084 shaders, organized in 32 compute units, on to the die, for a total of 4.3 billion transistors in 365 sq. mm. The chip is clocked at 925 MHz, giving a theoretical performance of ~3.8 TFLOPS, compared with ~2.7 of the previous generation Radeon 6970.

AMD 7970 Reverse Engineered

AMD 7970 Reverse Engineered
AMD 7970 Reverse Engineered
AMD 7970 Reverse Engineered

The AMD 7970 – more than meets the eyeIn order to deliver serious performance, AMD also had to consider some innovative packaging. The x-ray shows what looks like a 20 layer substrate. You can see from the board images above that the heat spreader is unusual, with cavities to allow direct contact to the cooler. The flip-chip solder ball connection to the die is also a little different – the SEM shot at right shows the extra-thick under-bump metal of the solder has been removed. Look out for a package report on this one!

AMD 7970 Reverse Engineered
AMD 7970 Reverse Engineered

Reports available on the AMD 7970

AMD Radeon 7970 215-0821060 GPU TSMC 28 nm Functional Analysis Report

AMD Radeon 7970 215-0821060, GPU, TSMC 28 nm Process SRAM Analysis

AMD Radeon 7970 215-0821060 GPU TSMC 28 nm Package Analysis Report


 

 
AMD ATI Radeon 7970 GPU Package Analysis Report – Package Analysis Report
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Silicon Inside the Asus eeePad Transformer Prime

January 10th, 2012
The Silicon Story
The Asus Transformer Prime presents an interesting story from many angles. The first look inside showed a general look at the chips where we saw a fairly simple circuit board with a focus on the newest and greatest in only a couple of the sockets.  You could conclude that it was those with the highest performance impact to the user.

There is also an interesting IP story of sorts because Hasbro, the makers of the Transformers Optimus Prime robot toy are suing Asus for trademark infringement. We wonder if there is a functional Optimus Prime Robot that we can reverse engineer to look for electronics patent hits on IP that Asus owns.

And finally, the silicon itself. And there are at least four interesting stories to be discussed: the processor, the touch screen controller, the WiFi chip, and the primary camera.

Transformer Prime - Chips Inside

The Processor
The processor in question is none other than the first proven commercial use of the nVIDIA Tegra 3. For a mobile chip this processor is very large and 60% bigger than the prior Tegra 2, at the same process generation.  Making room for more cores, room for what one nVIDIA CES 2012 presenter calls the “ninja” core, and of course all the power management and I/O.  This die is interesting in that there are 4 digital regions in the middle of the chip that are separated from the rest of the digital logic by an array of (what appears to be) capacitors. There is also a physical separation from the I/O region and the main logic and memory.

We don’t tend to speculate on what blocks are what without providing specific evidence so we’ll be looking more closely at this chip in a Functional Analysis Report.  When compared to the Tegra 2 (at right), we see a lot of differences in layout, although the ratio of the die allocated to analog and digital blocks is very similar. (low resolution provided)

nVIDIA Tegra 3 Polysilicon Die Photo
nVIDIA Tegra 2 Poly Die Photo

Broadcom Wi-Fi Chip
One of the places where perhaps money was saved, or perhaps the timing for the original specification is revealed, is in the Wi-Fi module on the Asus Transformer Prime. Broadcom’s latest flagship product is the BCM 4330, and this devices uses the BCM4329. From our cataloging, the BCM4329 is the most successful WiFi chip in recent history, so from a functionality standpoint it is not really a compromise. Just a choice.

The BCM4329 when compared the the BCM4330, is a larger die and does not use Bluetooth 4.0.

AzureWave NH615 WiFi
AzureWave NH615 WiFi
AzureWave NH615 WiFi showing Broadcom BCM4329
AzureWave NH615 WiFi showing Broadcom BCM4329

Touch Screen Controller
The new flagship MXT768E from Atmel. Certainly new package markings versus the MXT540E we analyzed previously, but inside we see the exact same die right down to the ‘cut here’ markings.

Atmel’s marketing bumph calls the mXT768E, “the industry’s first 32–bit single–chip touch controller for tablets and other large screen applications up to 12–inches. Based on Atmel’s ultra–low–power 32-bit AVR architecture, the mXT768E meets the increased demand on signal processing needed for rejecting unintended touches and maintaining responsiveness on large screens. The mXT540E and mXT384E devices, also based on the advanced 32–bit AVR architecture, offer system designers the right price–to–performance selection for their touchscreen designs, and are appropriate for smaller tablets, e–book readers and high–performance smartphones.”

So the same die performing to different specifications.  This does not look like a case of binning because when you examine the bond pads in the die photos, the 768E has a number of pads with wire bonds that are not bonded in the 540E.  This approach lets Atmel incur only one set of design and die manufacturing costs, while delivering different price-performance parameters to clients. It makes good sense in many cases.

Atmel MXT768E Package
Atmel MXT768E Die Photo
Atmel MXT540E Die Photo

OmniVision BSI2 Hits the Street
The Asus Transformer Prime’s primary image sensor is the first design win that we have found for OmniVision’s BSI2 technology. This is an 8 Mp back illuminated sensor with die markings AEQGG6 OV2B8B0 and according to the specifications the device is the OmniVision 8830.
Features that show it to be BSI2 include the suspected TSVs located on either side of the bond pads (shown at right) and the copper metallization found during SEM analysis (EDS spectrum not shown). We have launched a full Imager Process Review  on this device.
OmniVision BSI 2 found in Transformer Prime
OmniVision BSI 2 foung in Transformer Prime
OmniVision BSI 2 foung in Transformer Prime

List of reports related to devices in this teardown blog:
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