Inside the Lava Xolo – Intel Penwell Inside

May 15th, 2012
Inside the Lava Xolo – Intel Medfield smartphone

We can hear it now – the “Intel Inside” clarion call, long associated with the brand. Da doo da doooo (sound onomatopoeia trademark Intel).

Xolo is leveraging the good Intel name to help market this phone by including the Intel branding on both the box and phone (we don’t know for sure, but it seems likely that Intel supports this by providing marketing $$$).

It is indeed exciting times for those who follow the progress of the smartphone. Intel has brought their long standing leadership in the desktop and server microprocessor market to the applications processor market with the first seen design win in the Lava X900.

In a market where the ARM vendors have been successful in creating brand differentiation by adding unique and powerful features to their chips (such as NVIDIA’s focus on gaming or Qualcomm’s focus on chipset and overall system and network performance), will “Intel Inside” be a compelling message for buyers in this space?

Intel touts being able to leverage their significant lead in process technology to deliver the power savings, while their architecture can deliver the goods in performance. From analyzing their technology, over the last few years in particular, we tend to agree that they have a good fighting chance.

(marketing shot at right from Lava’s website)

Lava Xolo with Intel Medfield
Lava Xolo - Box End

Taking off the back cover

With the back off, we were met with a clean looking interior that in some ways reminded us of Apple devices. What we mean by this is that the interior that nobody ever sees is clean and uncluttered, and almost . . . designed. It was as though they wanted to make sure the phone was wearing clean underwear for when it’s outer clothes were removed during the teardown treatment. Once the circuit board was exposed, we see a large shield covering much of the silicon, but in a somewhat organized way. Even the battery sported a reasonably clean look in delivering its 3.7 V 5.4 Wh performance.

Lava xolo - back off
Lava Xolo - back-off shielded
Lava Xolo -  battery

The main circuit board

The majority of the functional silicon sits at the bottom of the board under the shielded portion. The images at the right are enlargeable for those who wish to navigate the device layout in more detail. Below, you will see zoomed-in shots of specific devices.

If you were thinking that Intel’s main strength is in their processing technology, then you are not considering that Intel has taken important steps in building chipset solutions. They don’t market them with the same strength of, say a Qualcomm, but the potential is there to deliver a fairly complete phone solution. We see what we believe to be the fruits of this in the Lava Xolo, with an Intel-branded baseband processor (9811) as well as a couple of devices from Infineon (with nondescript package markings 1.3 and 15A). Not really a well-defined chipset so to speak, but on its way to becoming one.


Lava Xolo - Intel-ST chips

Introducing the Medfield (aka Penwell) chip

Sitting right under the Elpida DRAM die in a typical PoP fashion is the Intel Q152C489 – aka Medfield. This is the Intel Atom Z 2460, fabbed in their 32 nm SoC process, running at 1.6 Ghz. Die markings at right show the Penwell 2009 code. The package markings indicate (we believe) a manufacture date of “week 52, 2011″, which means that they were shipping these chips to manufacturers last year (just in time for CES!).

This chip features an Intel graphics core and Intel Burst Performance technology, so when you are going for that kill shot in the latest smartphone game, you don’t need to worry about stuttering. It also features, more practically, 1080p video capabilities and includes on-board image processing for the 8 Mp camera phone. We’re including Intel’s block layout diagram for your interest, but physical die block dimensions are reserved for those ordering Functional Analysis Reports.

This is not a true apples-to-apples comparison, but this Penwell 32 nm die measures 7.97 mm x 7.96 mm versus the Tegra 3 40 nm we looked at, measuring 9.58 mm x 8.55 mm, or the more recent Qualcomm MSM8960 measuring 9.9 mm x 8.9 mm.

So, with this latest chip, we see three significant advantages for Intel in entering this market:

1) Intel co-marketing dollars likely supplied to help companies using their chips

2) The makings of an Intel chipset

3) A powerful processor with a competitive die size that is among the top performing, according to web reviews

You don’t get a lot of information from a top metal die photo, but for those interested, we have made one free in the Chipworks Store (registration required).

Intel Medfield - Elpida-removed

Intel Penwell Die Mark

Texas Instruments scores big

As we are used to seeing from the world’s largest analog company, we have a few critical design wins in this phone, including the Texas Instruments WL1283C WiLink 7.0 chip delivering WLAN, GPS, Bluetooth (and BLe), AND, and FM. We found it curious to have a SiRF chip and a WiLink 7.0 in here, so it seems that not all the functionality of the WL1283 are being employed. For those interested, we recorded a video of some of the interesting circuits in the Bluetooth block.

Also found:

- Texas Instruments 95031B3 power management IC
- Texas Instruments 24316DSG charge control and protection IC
- Texas Instruments TPS61161 LED driver




Other chips on board

Carrying the tradition of a board layout that is organized and almost designed for a public teardown, we have a grouping of inertial sensors including:

- InvenSense gyroscope (MPU3050)

- Bosch accelerometer (package markings C3H)

- Honeywell compass (L883)

Rounding out the sensing capabilities, we find the SiRF GSD-4T 9600 GPS chip.

For near-field communications, the phone employs the market leading NXP PN544 chip.  This chip contains the necessary rf and processor capabilities to receive the signals and handle the security encryption. Now that ARM is moving encryption on board the applications processor, the market for this type of device may be limited to just the NFC radio only.



Other chips on board – part 2

The ubiquitous (and top performing) Atmel MXT224 provides the touch screen control.

We did note a good set of design wins for RF Micro Devices, in addition to some Murata devices in the AFE:

- RF Micro Devices RF6261 RF amplifier

- RF Micro Devices 6561 power management IC

- RF Micro Devices RF6590 power management IC

And finally, the 16 GB flash memory is courtesy of the Toshiba THGBM4G7D2GBAIE, while the 8 Gb lower power DRAM is provided by the Elpida B806482PB – the latter being a device we have seen in quite a few smartphones and tablets.

For those tracking the higher volume design wins (for example those licensing IP) we’ll delve into a little more detail on the front end. The device labeled “1CR 20, 1.3” is an Infineon SP5T / SP3T (that we have seen before in the Samsung S II i9100) main antenna switch with one of its pins connected directly to the phone’s main antenna and feeding into the Murata filter banks and the Infineon PMB5712 RF transceiver. The device marked “1SA 1130” is a diversity switch given that the phone has a clearly labeled diversity antenna attached to the external case. The 15A is an Infineon Single Pole 5 Throw (SP5T) antenna switch also found in the Apple iPhone 4S.


Atmel MXT 224



Reports on devices cataloged (or related to) those found in the Lava Xolo Smartphone

Intel Atom Z2460 (aka Medfield) Applications Processor Functional Analysis Report

Atmel MXT224 Touchscreen Controller Functional and Circuit Analysis Reports

Invensense MPU 6050 Gyroscope Package and Functional Analysis

Texas Instruments WL1283 WiLink 7.0 Circuit and Functional Analysis

NXP PN544 Circuit Analysis Report

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Inside a Samsung 8000 Series Smart TV

April 12th, 2012
Samsung (UN55ES8000F) 8000 series TV – a good step forward in convergence

Home A/V networking reminds us of the wild west.  Chaotic, crazy, lots of money to be made and . . . well . . . confusing. But also the next great convergence battlefield (more on this later).

Networked receivers, digital boxes, smartphones, tablets, universal remotes, wireless routers, plus a baffling array of acronyms like HTPC, NAS, NMP, DLNA, UPnP, PVR, ATV, H.264, MP4, and an equally vast number of streaming content providers with different rules in different countries. All this adds up to provide an array of amazing choices (frustration?) for those brave enough to take on the task of building a really cool TV experience.

However, when you consider the TV experience, even the technically dedicated of us don’t always want to be forced to use a full keyboard and mouse just to watch TV. We also don’t want failure points, such as kids messing with the Wi-Fi network, just as we’re about to watch Bubba Watson hit it in the trees during the second playoff hole of The Masters tournament. Moreover, for the non-indoctrinated, TV isn’t  supposed to be a nice passive activity even when it includes nifty new capabilities.

And that is where Samsung’s flagship Smart TV is a solution. It combines the slick interface of a media player (like Apple TV) with motion and voice recognition to simplify access to the TV. It delivers the goods without the pain of set up. We took some time to test out the features (at right), and while there was an undoubted learning curve and a couple use cases that we found a little dubious, the overall capabilities and quality impressed us so much that it pained us to take the back off this $3000 set.

Samsung 8000 Smart TV
TV-Samsung 8000 Smart TV screen board-on-tv remote
TV-Samsung 8000 Smart TV Showing off
TV-Samsung 8000 Smart TV taking a pic

Taking the back off

But, to bring all this great capability to market requires a combination of silicon that one would traditionally expect to see in a TV with silicon required for computing, and with a camera thrown in to boot. At least they didn’t try work an accelerometer or gyroscope into a 55” TV because the use cases for that could be dangerous!

There is a strong ridged frame to keep it all together. You can see several layers that include clear plastic and a thin white sheet of plastic to (likely) diffuse the edge lighting. The LEDs are visible along the edge in this view as well.

First, a yellow board that has the critical high power elements, we’re not going to talk about that (sorry).

The main circuit board is housed in the aluminum structure. The I/Os run along the bottom and the image engine chip in the middle under all that thermal compound.

TV-Samsung 8000 Smart TV-Skeleton
TV-Samsung 8000 Smart TV screen layers
TV-Samsung 8000 Smart TV screen powersupply
TV-Samsung 8000 Smart TV screen board-on-tv

The Samsung 8000 series TV is chock-a-block with Samsung semiconductor technology

From memory to applications processors to imaging technology, Samsung has a lot of design wins and intellectual property in this TV. Since many of these are high cost devices in the $20 to $50 range, they are able to capture a lot of margin from each sale by being the downstream and upstream provider.

The main board features the SDP1106 which has DNIe markings on the package. DNIe (Digital Natural Imaging engine) is a brand that Samsung (lightly) uses  to promote its video capability. This is a large chip, measuring 8.86 mm x 8.94 mm across, and thermally “connected” to the back for heat dissipation. The top metal is shown at right, and for the lower metal and process details, you need to order a Functional Analysis Report.

The innovation doesn’t stop with the die’s layout because the SDP1106 also features the latest generation 32 nm high-k metal-gate technology from Samsung. This is only the second time we have seen this technology, with the other being the high volume Apple A5 processor.

Mainboard - 1
Samsung SDP1106
SDP1106 die photo
Samsung sdp1101

A second board features more of the TV capability and two more large chips from Samsung. First, the SDP1107 LCD timing controller (7.09 mm x 7.30 mm) and the SDP1111 Echo-FP DTV MCU/LED frame rate controller (7.4 mm x 8.23 mm). There is also 1 GB of Samsung DDR3 SDRAM; if this has to behave like a smartphone/tablet screen, you need the DRAM in there too!

main-board 2

Samsung SDP1107


samsung-memory

Other boards and interesting demonstrations of convergence

There is a component and board dedicated to the speakers that includes a Conexant CX20708 voice input processor for speech recognition. Despite the vertical integration seen on a lot of this TV, the image sensor is a back illuminated CMOS image sensor from OmniVision (die markings shown). And the Wi-FI module features the RALink 5572N Wi-Fi module.

speakers
speaker-board
speaker-board
Omnivision Image Sensor Die Marks

Frankly, a simple teardown article can’t do justice to the amount of technology that has found its way into such a sophisticated machine. This new technology may be a start in trying to turn better profits from the cut-throat consumer TV market, through a combination of higher value and (maybe) a share in the revenue from the streaming services that they enable out of the box.

Here is the list of some of the other silicon that we have catalogued:

Alpha & Omega AOZ1051PI Regulator
AOZ1360AI Power switch
Alpha Imaging Technology Corp. AIT8422F Image processor
Atmel Corporation ATMLH202 EEPROM
Broadcom BCM20705A1KWFBG Bluetooth
BCM20733A1KFB1G Bluetooth
Cirque SD806A Touch controllers
Conexant CX20708-21Z System-on-Chip (SoC)
Diodes Inc. AP1117Z Regulator
AP7173 Regulator
APX1117E-18 Voltage regulator
APX1117E-33 Voltage regulator
EON EN25F10-100GIP Serial flash memory
Fairchild FDD5N50U N-channel FET
Genesys GL852G USB controller
Infineon ICE2PCS06 Power factor controller
Intel 2811 Unclassified
Intersil, Inc. ISL24826IRZ Unclassified
Macronix MX25L6406EM2I-12G Serial flash memory
National Semiconductor VM19AG Unclassified
NXP Semiconductors BYC5X-600 Other
Ralink RT5572N WiFi SoC
Realtek RTL8201F Ethernet Transceiver
Rohm BD9329AEFJ Regulator
Samsung K4B1G1646G-BCH9 DDR3 SDRAM
K4B2G1646C-HCMA DDR3 SDRAM
KLM2G1HE3F-B001 Multichip package
SDP1101 SoC
SDP1104 Unclassified
SDP1106 SoC
SDP1107 SoC
SDP1111 SoC
SENX70 Unclassified
UN55ES8000F_Pri-Camera Camera module
SEMTECH RClamp0504FA Other
Sensitron Semi MBRF2080CTL Other
SDURF1030CT Power rectifier
Silicon Image Inc. Sil9587CNUC-3 Microprocessor
STMicroelectronics M24512RP EEPROM
Texas Instruments 09048 Unclassified
MAX3222ECDB RS232 driver/receiver
TAS5735 Unclassified
TPS54821 DC-DC converter
TPS65167A Power supply
TS3DS10224 MUX devices
Toshiba TC74VHC4052AFT Data converters/multiplexers/switches
TC74VHCV541FT Other
Unclassified 7512N Unclassified
9707A Unclassified
AJE Unclassified
SLC5012M Unclassified
Vishay Siliconix Si4435DY P-channel FET
Weltrend Semiconductor WT61P806 USB controller
Winbond W25Q16BVS1G Serial Flash
Wolfson WM8904G Audio CODEC






This TV is one of the leading edge devices in a new convergence war that, as it heats up, promises to be even more aggressive and litigious than the convergence war going on in the smart phone world today. With phones you had computers, phones, cameras, walkmans, and GPS systems all coming together. With the smart home you have computers, phones, cameras, TVs, DVDs, audio equipment, gaming, media content, and even lighting and HVAC systems potentially coming together. Each technology comes with its incumbent players, competitive landscapes, distribution channels, expertise, and rich patent portfolios. They all come together in devices that (unlike phones) are designed to be repairable, therefore, technically a little easier to investigate. It is going to make for another wild ride.

Reports available on Samsung DTV SoC devices in this Smart TV

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Samsung Galaxy Nexus I515 – LTE Version

March 30th, 2012
What does LTE mean to the manufacturer?  Well, not really just LTE, but the entire complexity around multi-band support. We have already reported on the incredible number of individual devices required to deliver the radio functionality in the iPad 3. Over 19 chips, many of which have more than one die inside. Now the iPad is a device with relatively low space constraints and (being Apple) relatively little price sensitivity.  So how do others tackle this problem? The answer in this case, appears to be with different BoMs.

At right is shown the Samsung Galaxy Nexus 4G LTE phone. The battery is shown because it is (slightly) larger than the non 4G version and features the built-in NFC antennae.



Comparing 2 Different Samsung Galaxy Nexus Phones

Case in point: Samsung’s Galaxy Nexus line of products. The company’s flagship smart phone features the latest and greatest Android Ice Cream Sandwich operating system, a 4.65 inch “HD SuperAMOLED” screen, and for Verizon in the US, and soon in Canada with our local provider,  support for LTE. This is distinct from the Samsung Galaxy Nexus GT9250 (3G version from Hong Kong) that we  previously looked inside. In fact it almost appears that the boards were laid out by completely different teams and so a second teardown blog was in order.

A couple of notable differences

Most of the major silicon inside the two variants is the same but there are some different chipsets supporting the radio function as well as some less obvious changes.

Firstly, the Broadcom BCM4330 was part of a Murata module in the GT9250 and stand alone in the I515. We also found an SMSC USB Transceiver (arrowed) from the USB333X family. This chip is promoted as being a transceiver with support for “RapidChargeAnywhere” technology to reduce battery charging time. SMSC is part of a consortium that contributes to the BC 1.1 standard.What we found interesting is that its board location near the processor and baseband suggest that it is being used as the board-level communications between two parts.  We didn’t do any board-level reverse engineering, but it seems reasonable  that the battery features are not being used here.

Here is a look at the major silicon in the I515 BoM with some close-ups of the board:

Applications Processor TI OMAP 4460
Memory Samsung K4X51323PK LP DDR2
Gyroscope Invensense MPU3050M
Primary Camera Samsung S5K4E5YA 5 Mp, 1.4 um
Accelerometer Bosch BMA220
GPS SiRF GSD4T-9600B
Near Field Controller NXP65N00 Smart Card IC (NXP PN544)
WiFi Broadcom BCM4330
Transceiver Future Communications FC7780 and FC7851
Touchscreen Controller MELFAS 8PK782
Li-Ion Management Maxim MAX17403
Flash Memory SanDisk SDIN5C2 32 GB NAND flash
Baseband VIA Telecom CBP7.1
Front End Module Avago ALM2712
<table width=”619″ border=”0″>
<tr>
<td width=”185″><p>Applications Processor</p>      </td>
<td width=”380″>TI OMAP 4460</td>
</tr>
<tr>
<td><p>Memory&nbsp;&nbsp;</p>      </td>
<td>Samsung K4X51323PK 512 Mb LP DDR2</td>
</tr>
<tr>
<td><p>Gyroscope&nbsp;</p>      </td>
<td>Invensense MPU3050M</td>
</tr>
<tr>
<td><p>Primary Camera</p>      </td>
<td>S5K4E5YA 5 Mp, 1.4 um</td>
</tr>
<tr>
<td><p>Accelerometer&nbsp;</p>      </td>
<td>Bosch BMA220</td>
</tr>
<tr>
<td><p>GPS&nbsp;</p>      </td>
<td>SiRF GSD4T-9600B</td>
</tr>
<tr>
<td><p>Near Field Controller</p>      </td>
<td>NXP65N00 Smart Card IC containing NXP PN544 &amp; T3035</td>
</tr>
<tr>
<td><p>WiFi&nbsp;&nbsp;&nbsp;&nbsp;</p>      </td>
<td>Broadcom BCM4330</td>
</tr>
<tr>
<td><p>Transceiver</p>      </td>
<td>Future Communications FC7780 and FC7851</td>
</tr>
<tr>
<td><p>Touchscreen Controller&nbsp;</p>      </td>
<td>MELFAS 8PK782</td>
</tr>
<tr>
<td><p>Li-Ion Management&nbsp;&nbsp;</p>      </td>
<td>Maxim MAX17403</td>
</tr>
<tr>
<td><p>Flash Memory&nbsp;</p>      </td>
<td>SanDisk SDIN5C2</td>
</tr>
<tr>
<td><p>Baseband </p>    </td>
<td>VIA Telecom CBP7.1</td>
</tr>
<tr>
<td>Front End Module</td>
<td>Avago ALM2712</td>
</tr>
</table>
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“A” is for Apple

March 21st, 2012

Contributed by Jim Morrison

When it comes to Apple, the letter “A” features very prominently at Dialog Semiconductor.

Why you ask? Every time we take a look at the power management ICs in Apple products, we find another Dialog Semiconductor device that has been named with a female first name, beginning with “A,” as we previously blogged about with Dialog Semiconductor’s design win in the iPad 2.

Our most recent examination of the iPad 3 revealed Amelia in the PMIC for Apple’s newest tablet.

Amelia (D1974A) from the iPad 3

Does Dialog like to code their products so that all devices developed for Apple begin with A? Does renowned secrecy at Apple require all suppliers to be so hush-hush that to avoid errors, they talk about Apple using code names? Or does the power management team at Dialog just have a thing for female first names beginning with “A”? Perhaps the design manager has a family of daughters that all have names beginning with A. My family is all names with J so it’s quite possible another family has all As.

The iPhone 3 and 3GS liked Amanda, the iPhone 4 and the iPad 1 liked Ashley (Dialog Semiconductor D1815A), the iPhone 4s has Angelina, Dialog Semiconductor D1881A (my favourite), the iPad 2 has Alison (Dialog Semiconductor D1946A), and now our iPad 3 has chosen Amelia.

Amanda (D1755A) from the iPhone 3 and 3GS

Ashley (D1815A) from the iPhone 4 and the iPad 1

Angelina (D1881A) from the iPhone 4S

Alison (D1946A) from the iPad 2

These die markings are changing because the die design has changed to accommodate new power requirements as we went from A4 processors to A5 to A5X, and other modifications in products that required changes to the PMIC.

This intrigues us enough that we will take a look at products like the Apple TV and MacBooks, to see if we can spot more Dialog devices in search of more sisters.

Analyses available:

Ashley (D1815A) = iPhone 4

Angelina (D1881A) = iPhone 4S

Ashley (D1815A) = iPad 1 (working with A4)

Alison (D1946A) = iPad 2 (working with A5)

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The Apple A5X versus the A5 and A4 – Big Is Beautiful

March 19th, 2012

Much has been made of Apple’s ARM-based processors, and deservedly so.  Despite being a relative newcomer, they have consistently delivered industry leading performance where it counts for their phones and tablets. Better still, they have created a point of hardware differentiation in applications processors. In the early days of smartphone technology, the processor was almost an afterthought to the consumer, so this is good news for a group of companies working to drive up margins.

And the changes have been dramatic.

The Apple A4, which by all accounts is still commercially viable given the price of used Apple products on craigslist, measured in at 53.3 mm².  Only two (and a half?) generations later, we have the Apple A5X weighing in at 165 mm² – a whopping 3.1x larger. Remember that all three of the Apple processors we are comparing here are (basically) at the same 45 nm generation, so we have a genuine apples-to-apples comparison (sorry about the bad pun). By way of further comparison, another flagship applications processor, the NVIDIA Tegra 3 is 82 mm², and fabricated in a similar 40 nm generation by TSMC, so it is (more or less) consistent with the prior generation A5.

For the A5X, Apple has also changed packaging, away from what has been package-on-package with the DRAM to putting the DRAM physically on the other side of the board. This type of packaging has been reported to have (theoretical) disadvantages in BoM simplification because it is no longer one module and in performance because of the more routing between the chip and memory. However, we wonder if all the horsepower required to play wicked-awesome games on that high pixel-count screen hasn’t created potential heat issues that required the move to a new layout. Regardless, we expect that in the future, as Apple moves to newer lower power process technology at 32 nm and below (perhaps employing high-k metal gates) that we’ll see a return to PoP designs.

But lets get to the cool stuff.  A comparison of the sizes (scaled to relative actual size).

Apple A4 polysilicon die photo - scaledApple A4 Polysilicon Die Photo = 7.3 mm x 7.3 mm

Apple A5 Polysilicon Die Photo – 10.09 mm x 12.15 mm

Apple A5X Polysilicon Die Photo from iPad 3Apple A5x Polysilicon Die Photo – 12.90 mm x 12.79 mm

Now, polysilicon die photos are very cool – this we know. When you look at the weird fuzziness in the logic regions, you are not seeing sample preparation artifacts resulting from grinding off layers.  You are actually seeing the different densities of the tiny logic cells showing up as lighter and darker areas.

Chipworks clients get full resolution versions that, in the case of the Apple A5X, are 31 MB in total size when shot with optical imaging, or in tens of gigabytes when shipped as scanning electron microscope (SEM) mosaics. At these sizes, there is no fun, and since we provide these teardowns as a bit of entertainment, we thought that there would be a group of people out there interested in using the Apple A5X as their wallpaper/background on their new iPads.

Here are shots, free of block annotations, for you to work with (you will still need to do some manipulation to get it the way you want it).

–> Download high resolution A5X image for wallpaper (1200 px)

–> Download 2056 px tall version

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